Steel plant bottom cover trolley: a tool for steel production lines; Heavy Duty Dancer”
Heartbeat: Precise Control of Hydraulic Systems
The silver hydraulic pipelines crisscross like industrial veins, and the blue oil tank and red pressure gauge form a vivid color contrast. The hydraulic pump station driven by a 2.2kW explosion-proof motor can achieve stepless adjustment of 0-500mm lifting stroke, with a valve core action accuracy of 0.1mm, ensuring the smoothness of steel billet transportation.
Workshop practice: perseverance under 800 ℃ thermal radiation
In the high-temperature environment below the continuous casting machine, the bottom cover trolley slowly drives over the steel billet carrying orange red thermal radiation. The polyurethane universal wheel slides smoothly on the railway track, and the infrared anti-collision sensor scans the surrounding environment in real time, which is combined with the PLC control system to achieve± 5mm positioning ensures safe delivery of steel billets to the cutting station.
Intelligent Upgrade: On site Response to Industry 4.0
The control cabinet display screen refreshes the operating parameters in real-time and seamlessly integrates with the workshop MES system. When the hydraulic oil temperature exceeds 55 ℃, the water cooling system automatically starts; The maintenance tools in the spare parts area and the figures of remote inspection workers together constitute the '; Predictive Maintenance; The industrial scenario has increased the overall equipment efficiency (OEE) to 92%.
From mechanical structure to intelligent control, from individual equipment to production line collaboration, the bottom cover car is moving forward in a coordinated manner; Heavy Duty Dancer” In the intelligent transformation of the steel industry, the attitude of the author is an indispensable chapter.